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Battery Alert: Understanding Solar Inverter Error Code 63 (Overcharged)
Category: Technical Support | Severity: Critical
A solar energy system provides welcome relief from power disruptions in Zimbabwe. However, at the heart of this system lies the inverter—the 'brain' that manages electricity flow.
While many are familiar with low battery warnings, Error Code 63 (Overcharged) is a serious alert that requires immediate attention to protect your investment.
Warning: Error 63 means your battery voltage has exceeded safe limits. This can cause permanent damage, swelling, or even fire hazards if ignored.
Need Urgent Assistance?
Decoding the Error
Think of your battery as a container that must be filled precisely. Your inverter acts as a pump manager, stopping exactly when the battery is full. Error 63 means the voltage rose higher than the safe limit the inverter was programmed to maintain.
The system is reporting: "Warning! While attempting to charge, the voltage went above the safe maximum." This is rarely a user error (like overloading) and almost always a technical setup issue.
Why Overcharging is Critical
Cuts Lifespan
Overcharging stresses internal components, leading to electrolyte boiling or cell degradation. Your battery will fail much sooner.
Dangerous Heat
Excessive heat can cause batteries to swell, vent toxic gases, or even become a fire hazard.
Technical Causes
This is the most common culprit. If the inverter isn't programmed with the exact voltages for your specific battery type (Lithium vs Gel), it may push too much voltage.
The component responsible for regulating voltage may be malfunctioning, failing to limit the charge as the battery fills up.
For lithium batteries, a communication error between the BMS and inverter can lead to incorrect data being sent, causing an overcharge.
Immediate Steps
1. Isolate Sources (If Safe): If you are confident, switch off the PV (solar) and AC (grid) inputs to stop the charging.
2. DO NOT Change Settings: Randomly changing settings can cause further damage. This requires precise knowledge.
3. Call an Expert: This error requires a technical diagnosis. Contact Sona Solar Zimbabwe immediately.
Sona Solar Zimbabwe: Your Technical Experts
Don't risk your battery bank. Our team has the tools to safely diagnose the root cause, whether it's a programming mistake or a faulty component.
Technical Helpline: +263 78 623 1488
Email: sonasolarzw@gmail.com
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